Decoding a world-class Breeding pig base: how to produce 6600 PIC breeding pigs in a factory of life chip.

2026-01-28

Scale and pedigree are like the two wings of a bird—both are indispensable in the cutting-edge area of pig breeding.This edition of On-Site Decoding focuses on Yongshun, Hunan, exploring a PIC pig multiplication base whose single-site scale and pedigree are industry benchmarks. Discover how BIG Herdsman’s full set of intelligent solutions builds a comprehensive support system for this “life chip factory,” covering everything from genetics to environment.

The way that 6600 PIC Breeding pigs are produced in a factory of life chip

While the industry focuses on the numerical race of PSY (Pigs Weaned per Sow per Year), the starting point—large-scale, high-health multiplication of excellent breeding pig genetics—is itself an extremely challenging systematic project. It is not only about housing and equipment but also about a “super system” that maximizes biosecurity, animal welfare, precise management, and genetic potential.

The Hunan Long Zhang & Yongshun Jiawosi 6,600-head breeding pig base is a model of such systematic implementation. It is not only PIC’s largest multiplication farm in China but also aims to become a world-class benchmark for “integrating breeding, cultivation, and processing in a closed-loop production system.”

01/ Decoding the firewall

The Spatial Defense Logic of Five zones.

Between the green hills of Yongshun, the farm layout first follows the strictest military-style biosecurity logic.

External Outposts: Key blocking facilities such as washing, disinfection, drying, and isolation are placed outside the core farm area, intercepting potential threats at the periphery.

Clean and Contaminated Flow Separation: Complete physical separation of “clean paths” for personnel, materials, and pigs from “contaminated paths” for manure and culled pigs eliminates cross-contamination.

Five-Tier Zoning: A five-level biosecurity protection circle—Red, Orange, Yellow, Blue, and Green—is established, with checkpoints and barriers layered from the outside to the core breeding population.

Décodage : The core of this system is to create an “absolutely clean” living and multiplication space for high-value breeding pigs. It is not just a simple division of areas but a dynamic management process based on pathogen transmission research, ensuring that genetic advantages are not compromised by disease outbreaks.

02 / Decoding the “Life Support System”:

How Intelligence Serves Top-Tier Genetics

Top-tier breeding pig genetics require intelligent environmental control and precise feeding. BIG Herdsman’s full set of intelligent equipment acts as the “life support system” here.

Precise Environmental Control and Exhaust Treatment: 

The intelligent environmental control system provides breeding pigs with an ideal environment of constant temperature, humidity, and fresh air. Combined with a professional exhaust treatment system, it ensures ecological friendliness both inside and outside the farm.

Efficient Feeding and Welfare-Oriented Penning:

Automated feeding systems ensure precise nutritional supply, while scientifically designed penning systems meet the behavioral welfare needs of breeding pigs (especially sows), directly contributing to stable reproductive performance.

Comprehensive Cleaning Assurance:

From high-pressure washing systems to air-energy hot water circulation, an efficient and energy-saving cleaning and disinfection closed loop is established, providing the foundation for sustained “high-health” status.

Decoding: The deeper value of intelligent equipment lies in digitizing and systematizing “stability.” It reduces the unpredictability of manual operations, allowing the genetic potential of PIC breeding pigs to be transformed into predictable, repeatable high production performance within a controlled, high-quality environment.

03 / Decoding the “Core Chip”:

Supporting the Localized Multiplication of Premium Genetics

The core mission of this project is to ensure, through Big Herdsman’s reliable equipment and high-quality services, that clients can supply breeding pigs required for the complete pyramid breeding system—from Great Grandparent (GGP) and Grandparent (GP) to Parent Stock (PS). With an annual supply capacity of 60,000 heads, it ensures that the genetic progress of breeding pigs provided to domestic clients remains synchronized with global advancements.

“Our goal is to make every PIC breeding pig from here a ‘high-yield core’ trusted by client farms. Big Herdsman’s intelligent equipment and systems, along with high-quality, attentive service, are the foundation for achieving high-standard, traceable, and large-scale multiplication.”
—Project Lead, Client

BIG Herdsman Decoding Moment

The success of the Hunan Long Zhang & Yongshun Jiawosi 6,600-head breeding pig base reveals a core logic of the modern pig breeding industry: top genetic material (genes), a top-tier living environment (intelligent systems), and absolute safety assurance (biosecurity) are all indispensable, together forming an indestructible “breeding pyramid.” As a provider of full-scope intelligent farming solutions, BIG Herdsman’s role is to build the stable, efficient, and reliable “operational layer” and “support layer” for this pyramid. By decoding biosecurity workflows, environmental data logic, and production management processes, we ultimately help clients translate globally top-tier breeding pig genetics into tangible core competitiveness for China’s pig farming industry.

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